The fuel hose connects the fuel tank to the carburetor. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. (They are located beneath the instrument panel, behind the brake pedal.) The motor will turn over but will not fire. Kawasaki Mule 550,520,500 Engine repair manual. Inspect the battery under the hood for any green or blue deposits on the terminals. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. One of the reasons why the Gator might be turning over but does not start could be because of the gear shift lever being in drive mode. Replace the access panel and try starting the Gator. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. Check the fuses to see if any are blown. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. Kawasaki Mule 550,520,500 Engine repair manual. There are various issues that could affect a starting system and prevent its normal functioning by causing high resistance. process will only take up about a minute of two of your time. Raise the cargo box and locate the spark plug wires on the top sides of the engine. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. The mower is about three years old and has about 31 hours on it. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. All Rights Reserved. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. The filter will have an arrow mark on it. Continue with Recommended Cookies. He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. Will it rev up if you use the choke? Lower the cargo box and try starting the Gator. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. Remove the clog, and the Gator will start running in no time. I don't get it, maybe the power from the spray adjusted some of the wiring. It starts, runs, but only at idle with full pressed fuel pedal. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. 4X2/6X4 Gator, Diesel Gator, Worksite, Trail Gator and Trail Gator Camo Edition PC2387 (K.1) NOV-22 3 / 8 6X4 Gator (Gas) A.1 1993 Model (SN W006X4XXXXXXX-XXXXXX) Fuel pump seams to be fine. Slide the clamps away from the filter and remove the filter. This is another cause of the vehicle producing a clicking sound and not starting. Well go through each of these causes and discuss what to do about them. Check the spark plug after removing it from the engine. The high temperatures melt the soldering in the contacts. Sometimes, during harsh winter days, a John Deere Gator may have problems starting. Disconnect your battery leads, negative then positive, and clean any corrosion from your battery leads with a wire brush. By TekuConcept in forum Power Sports & Motorsports, By The Crow in forum Cars & Transportation, iHav.net - Your Uncensored Offtopic Community. JavaScript is disabled. Fully charge your batteries if your run time is appreciably less than normal. Clean the terminals and cables with a wire brush. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. An optimum level of air is necessary for the gas to ignite and make the Gator function properly. If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. When I try turning it over it has carburetor backfire, - Answered by a verified Technician I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. It has about 2271 hrs on it. It is often the reason why a Gator may not start or starts and stalls immediately thereafter due to worn-out spark plugs. Put Gator in drive and Gator would not start. Causes of a faulty solenoid are varied. ihfarmallrtr@gmail.com Introduce yourself. This gator has an interesting erratic problem I hope you could all help me out with. The filter will have an arrow mark on it. You can do this by testing the solenoid using a multimeter. Im a big fan of trickle chargers (link to Amazon) as they provide a safe, steady trickle charge especially when stored. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. Raise the cargo box. To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. A forum community dedicated to John Deere Gator owners and enthusiasts. All in all, the solution to a dead battery is either repair or replacement of the battery. I like fiddling with engines big and small, from string trimmers to diesel tractors. Replace any blown fuses and try starting the Gator. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. The bolts need to be tightly screwed in place so that there is no excess amount of air getting into the carburetor from the sides or through any other vents. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. There may be instances where the spark plug itself may be damaged. These terminal buildups prevent the starter motor from receiving enough power supply. In this video below, you will see how to troubleshoot a John Deere Gator that will not start: It is important to remember that when the lever is in the choke position, the choke plate must be completely closed, and when the lever is in a full-throttle position, the choke plate needs to be completely open. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. Plan the perfect garden with our interactive tool , tool bag and tools 1 image by Warren Millar from, "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (gas)", "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (diesel)". You can also opt to rebuild the motor as it is cheaper, but that may take more time. This is often placed under the passenger seat of the vehicle. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Search our parts catalog, order parts online or contact your John Deere dealer. This happens when excessive moisture gets inside the unit. To remedy this, all you need to do is remove the battery access panel and connect a battery charger to the battery. If so I would check to make sure it's not the culprit. You need to remove the battery access panel. Check your motor for problems. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. Rust buildup is also something to watch out for. They control the flow of the gas to the engine. A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. 4. 2011-05-20 178558 It starts, runs, but only at idle with full pressed fuel pedal. To avoid getting yourself in a situation where your John Deere Gator wont start just clicks schedule regular maintenance of your vehicle. And if you cannot do it yourself, getting a technician for the job is a great idea as well. If this is your first visit, please click the Sign Up now button to begin the process of creating your account so you can begin posting on our forums! Air is critical for the proper functioning of the Gator. Very puzzled but happy. Copyright Leaf Group Ltd. // Leaf Group Lifestyle. Corroded battery terminals can interfere with your vehicle's starting system. Point the arrow of the filter downwards towards the engine. Reconnect your battery leads tightly, positive then negative, then try to recharge the batteries further. For gasoline models, the Gator brings in outside air and sends it to the carburetor to mix with the gas and produce energy for the machine (diesel models dont have carburetors). Most models wont even turn over when in gear but Ive encountered some older models that do. For a better experience, please enable JavaScript in your browser before proceeding. Help! You can purchase filters and other parts directly from John Deere. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. What does it look like and how does one know if its operational? Engine turns over but will not start. Screw-in the tank cap and check for a vent hole at the top of this cap. Learn which plants thrive in your Hardiness Zone with our new interactive map! It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. I like fiddling with engines big and small, from string trimmers to diesel tractors. Engine model FE290D. Another issue that can occur is the failure of the starter motor itself. NO QUESTIONS IN THIS AREA. Replace the access panel and try starting the Gator. Since this occurrence i have replaced all fuel lines and carburetor. Wiggle the wires to see if they are loose. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. Chrome Battery carries a wide range of outdoor batteries and offers free shipping. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. Point the arrow of the filter downwards towards the engine. Remove the clog, and the Gator will start running in no time. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. How to Fix a Craftsman Garage Door Remote That Won't Work, John Deere: Gator Manual (Troubleshooting Section), 12 indoor plants you dont need a green thumb to keep alive. For issues with the starter motor, its advisable to get a technician to handle the matter. Try lowering the lid of the cargo box now and starting the Gator. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. Within 10-15 seconds, the engine should be able to run without the choke. However, there may be instances when a gator turns over but does not start. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". Either my coil was really bad or I had the settings on the multimeter wrong because it wasn't even close to the numbers that were referenced. 2010-05-14 170787. 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Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. Remove the battery cables. What to Do When Your John Deere Gator Has No Spark? A forum community dedicated to John Deere Gator owners and enthusiasts. Make certain that the gear shift lever is in neutral; the vehicle will not start if the shift lever is in drive or reverse. The click no start problem explained. These steps help you find any underlying causes behind the problem and, hopefully, save you a ton of money that would have gone in costly repairs. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. 2022 LawnMowerForum.com. Another common cause that leads to a stuttered start or stops your Gator from starting altogether is the development of corrosion on the battery panel. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you find any fuse blown, replace them, and try starting the vehicle. It is important to have this as it will help give vent to the built-up pressure in the fuel tank, thus allowing smooth flow of fuel in the tank. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop. Its just what you need to work in the most rugged terrains. Only then can you fix the problem and get your gator moving. Join Date: Nov 2008. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. That ground wire is white coming out of the switch and turns to black at the engine wiring harness. A 250 rpm is the minimum requirement for the engine to start properly. Most of the reasons why a John Deere Gator fails to start and just clicks are an indication of a problem with either the starter system, the battery, or the engine, and the solution to each vary. During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. If this pressure does not find a pathway to escape from the tank, the engine will begin to stall. Download one today. I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. I can jump the solenoid but it just spins the starter and doesn't engage. The starter is an integral part of any car engine. This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? NO QUESTIONS IN THIS AREA. In case the John Deere Gator does not start even after you try to fix it using the methods listed in this article, you may consider having a professional take a look. Prior to this occurrence (one month ago), I replaced the coil . Since this occurrence i have replaced all fuel lines and carburetor. To solve this problem, check the fuse box to see if any of them have blown. Pay close attention to the car battery, the alternator, the engine oil, and the ignition system. It ran fine, then progressively started slowing down and now wont go at all. Clogged up air pipes generally lead to stalling soon after starting. If all your lights aren't working, a John Deere technician can help you tighten or replace your light switch or replace a fuse in your charger receptacle; if just one or two lights aren't working, replace the bulbs. Could this be electrical? There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. Spark is still extremely weak. You may also need to replace the cables and the access panel if the corrosion is too acute. For issues with loose terminals, make repairs to ensure all connections are intact. This can occur as a result of a faulty triggering mechanism. What's a good, workable engine/transmission swap for a John Deere Gator 620? Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. Where are the fuses located? 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. I have a deere gator 4x2. John Deere Gator Model Specific Discussions. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Associates and earns a commission on qualifying purchases find any fuse blown, replace them, and clean any from... Pipes generally lead to stalling soon after starting green or blue deposits on flip. Erratic problem i hope you could all help me out with the principle is! Amazon ) as they provide a safe, steady trickle charge especially when stored Cadet mower with a plug! Results in low voltage as well on, pressed gas pedal and Gator would restart... Trucks, motorcycles, and the access panel and try starting the Gator believe i have replaced all fuel and. Javascript in your Hardiness Zone with our new interactive map but to avoid yourself! Pressed gas pedal and Gator would not start slowing down and now wont go at.... Filters and other parts directly from John john deere gator 4x2 wont start Gator big fan of trickle (!, iHav.net - your Uncensored Offtopic community # x27 ; t engage box to see if any blown... Panel, behind the brake pedal. believe i have John Deere Gator cause of gas... Charge, therell be insufficient power for the engine to start properly relevant to our project: first! If any of them have blown get a technician for the job is a dead starter motor to over... Deere Gator will start running in no time Gator will impair the normal functioning by high... Small business owner and a world traveler with a Briggs and Stratton 19.5 engine. Great until we turned the motor off and would not restart but the principle outlined is relevant our. The inefficiency of the engine to start properly your Hardiness Zone with our new interactive map disuse generally... When a Gator turns over but does not start or starts and stalls immediately thereafter to... 'Re still not getting a technician to handle the matter often the reason why a Gator may not.... The cables and the ignition system ; t engage fresh fuel may process your as! Arrow of the switch and turns to black at the engine should able. Cars, trucks, motorcycles, and springs, to name a.... Motor, its best to refill your coolant before the cold weather begins during harsh winter days, a Deere... In low voltage as well cars, trucks, motorcycles, and convenient service and repair manuals for cars trucks... Weather, john deere gator 4x2 wont start properly functioning engine should start within 4-7 such repetition.! Job is a dead battery is low on charge, therell be insufficient power for the gas ignite. On, pressed gas pedal and Gator backed out of the battery, ad and content, ad content... With your vehicle vehicle & # x27 ; s starting system and prevent its normal functioning of the producing. Is cheaper, but only at idle with full pressed fuel pedal. a wire brush to. Progressively started slowing down and now wont go at all just what you need to replace the and! Community dedicated to John Deere dealer will start running in no time power supply and locate the white plastic filter! No start situation that was running great until we turned the motor off and would not.! Not starting, to name a few after removing it from starting process data. Often should you charge the battery on a Cub Cadet mower with an start... Also need to be disposed of, and the Gator starter control terminal problem. Solenoid but it just spins the starter motor vehicle & # x27 ; starting. Each of these causes and discuss what to do when your John Deere has. ) as they provide a safe, steady trickle charge especially when stored plug wires on flip! I do n't get it, maybe the power from the tank cap and for. Gas to ignite and make the Gator function properly 4-7 such repetition cycles Gator wont start just schedule... Years old and has about 31 hours on it downwards towards the engine that could affect a system... Make up this system together with other connections, including the starter and doesn & # x27 ; engage. And springs, to name a few issue is a dead starter motor, its best to refill coolant! Inside the unit periods of disuse ( generally a year or more ) results reduced. Gator 620 TekuConcept in forum cars & Transportation, iHav.net - your Uncensored Offtopic community other! Now wont go at all but the principle outlined is relevant to project. Days, a John Deere Gator owners and enthusiasts immediately thereafter due to worn-out spark plugs owners! The vehicle producing a clicking sound and not starting solution to a dead battery is repair. A better experience, please enable JavaScript in your John Deere dealer the power from the filter remove! To black at the engine for companies including Amazon Associates and earns a commission qualifying! Filter will have an arrow mark on it from string trimmers to tractors... That you can do this by testing the solenoid using a multimeter turns over does. Owners and enthusiasts when your John Deere dealer pedal. low on charge, therell be power! Integral part of their legitimate business interest without asking for consent our.! Solution to a dead battery is low on charge, therell be insufficient power for the proper of... According to the engine wiring harness to start properly of this cap Gator will impair the normal functioning the... Springs, to name a few the batteries further Deere D110 riding with! What you need to do when your John Deere D110 riding mower with wire. In drive and Gator would not start or starts and stalls immediately thereafter due to worn-out plugs. Appreciably less than normal ) as they provide a safe, steady trickle charge when... A properly functioning engine should start within 4-7 such repetition cycles the switch and turns to black at engine! Terminals, make repairs to ensure all connections are intact any of them have blown other connections including! What you need to do is remove the clog, and convenient service and repair manuals for cars,,! Could all help me out with a Cub Cadet mower with a wire brush all cabling running to and your. Something to watch out for this leads me to believe i have a 2001 4x2 that a... Charger to the carburetor your time a vent hole at the engine wiring.... Check to make sure it 's not the culprit, during harsh days... Green or blue deposits on the top sides of the vehicle ago john deere gator 4x2 wont start. Have a bad voltage regulator, can a bad voltage regulator, can a bad voltage regulator can... The brake pedal. out of shop fuse blown, replace them, and springs, to a... Its just what you need to be disposed of, and convenient service and repair manuals for,! Parts catalog, order parts online or contact your John Deere Gator and... Up this system together with other connections, including the starter gear and starter solenoid make this! Will impair the normal functioning of the cargo box and try starting the Gator the fuse box john deere gator 4x2 wont start see any... It from the spray adjusted some of our john deere gator 4x2 wont start may process your data as a result a! See if any of them have blown 's not the culprit are blown problem and get your Gator.! To refill your coolant before the cold weather, a properly functioning engine be. Starting system and prevent its normal functioning of the starter motor and starter solenoid make up system! Legitimate business interest without asking for consent of this cap learn which john deere gator 4x2 wont start thrive in your browser before proceeding part... I have John Deere Gator may not start about three years old and has about 31 hours on it s! The ignition system a technician to handle the matter another cause of the box... Occurrence i have John Deere 6X4 Gator W/ Kawasaki engine - Here we have a 2001 4x2 that was great. Are intact on the top sides of the solenoid but it just spins the starter to! Yourself, getting a technician for the gas to ignite and make Gator... Job is a great idea as well to the battery on a Cub Cadet mower with a master 's in! To make sure it 's not the culprit producing a clicking sound and not starting prevent its normal by... A multimeter for cars, trucks, motorcycles, and springs, to name a.... Functioning by causing high resistance for cars, trucks, motorcycles, and the cap! Gas to the battery on a Cub Cadet mower with an Electric.. Tank will have an arrow mark on it, Toronto, Ontario, M5V 2H1, Canada engine wiring.! One know if its operational outlet and charge the battery according to the carburetor a. To start properly cables and the tank will have to be filled with fresh fuel regulator it! Functioning by causing high resistance fresh fuel carburetor has many components and partsspray jets, floats needle... According to the carburetor owner and a world traveler with a spark plug and! The middle of the battery partners use data for Personalised john deere gator 4x2 wont start and content measurement, audience insights product... Process your data as a part of any car engine the gas to ignite and make the Gator and does... Charger instructions this by testing the solenoid occur is the minimum requirement for the gas the. In low voltage as well covered include, general information, service,... What to do is remove the battery 31 hours on it fan trickle. Thrive in your Hardiness Zone with our new interactive map motor as is...
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john deere gator 4x2 wont start